Summary:

Biochar made from agricultural waste materials such as chestnut shells and vine prunings could help improve the delivery of natural antimicrobial molecules in livestock feed, according to a study published in the journal Biochar. Researchers investigated whether these waste-derived materials could act as carriers for lysozyme, an antibacterial enzyme found in egg whites that is being explored as an alternative to antibiotics in animal production.

The team developed a mild water-based method to load lysozyme onto the biochar surfaces and tested how the material behaved under conditions similar to the digestive tract of weaned pigs. The experiments showed that only small amounts of the enzyme were released under acidic conditions resembling the stomach, while release increased at neutral pH similar to the intestine. This suggests the biochar can help shield the enzyme during gastric transit before releasing it further along the digestive system.

The researchers also found that the lysozyme molecules were evenly distributed across the biochar surface, which may contribute to the controlled release behavior. The study points to a possible dual benefit by converting agricultural residues into feed additives that could support animal health while reducing dependence on antibiotics.

Image: Graphical Abstract - 'Smart waste-derived materials for feed application: chestnut shells and vine pruning biochar' (s. antibiotics)
Smart waste-derived materials for feed application: chestnut shells and vine pruning biochar. Credit: Marianna Guagliano, Serena Reggi, Matteo Dell’Anno, Silvia Mostoni, Filippo Ottani, Marco Puglia, Giovanni Dotelli, Roberto Scotti, Simone Pedrazzi, Luciana Rossi, Cinzia Cristiani & Elisabetta Finocchio (2026) | DOI: 10.1007/s42773-025-00557-w | Biochar | CC BY

— Press Release —
Turning agricultural waste into smarter livestock nutrition tools

The research, published in Biochar, explores how biochar can act as a carrier for lysozyme, a natural antimicrobial enzyme commonly found in egg whites. Scientists developed a simple and environmentally friendly method to attach lysozyme onto biochar particles and tested how well the system works under conditions that mimic the digestive tract of young pigs.

“Our goal was to design a sustainable delivery system that protects sensitive bioactive molecules in the stomach and releases them where they are most effective, in the intestine,” said the study’s lead author. “Biochar offers a unique combination of porosity, surface chemistry, and stability that makes it an ideal candidate.”

Antimicrobial resistance is a growing global concern, driven in part by the overuse of antibiotics in both human medicine and agriculture. In livestock farming, especially during stressful stages such as weaning, animals are vulnerable to disease and often require antibiotic treatments. Functional feed additives like lysozyme have emerged as promising alternatives, but their effectiveness is limited because they can degrade in the acidic environment of the stomach.

To address this challenge, the research team tested two types of biochar produced from waste biomass. One was derived from chestnut shells and the other from vine pruning residues. Both materials were shown to effectively bind lysozyme using a mild, water-based process.

The study found that the biochar carriers could load significant amounts of lysozyme while maintaining its stability. More importantly, release experiments revealed that the system behaves differently under varying pH conditions. At low pH, similar to the stomach, only a very small amount of lysozyme was released. At neutral pH, similar to the intestine, release increased, indicating that the biochar helps protect the enzyme during gastric transit and enables targeted delivery in the gut.

“This pH-responsive behavior is key,” the authors explained. “It means the biochar can shield the enzyme where it would otherwise be degraded and then release it where it can support gut health.”

Advanced imaging and spectroscopy techniques confirmed that lysozyme molecules were evenly distributed across the biochar surface, rather than forming aggregates. This uniform distribution likely contributes to both the stability and controlled release of the enzyme.

Beyond its functional performance, the approach also highlights the value of agricultural waste. Materials that are typically burned or discarded can be converted into high-value products that support sustainable farming practices. The use of biochar may also provide additional environmental benefits, including reducing emissions and improving nutrient management.

The findings suggest that biochar-based delivery systems could play a role in reducing reliance on antibiotics while improving animal health and productivity. Although the current study focuses on livestock applications, the researchers note that similar strategies could be explored in other areas, including human nutrition and pharmaceutical delivery.

“This work opens the door to a new class of biochar applications,” the authors said. “By combining waste valorization with advanced material design, we can create solutions that are both effective and environmentally responsible.”

Journal Reference:
Guagliano, M., Reggi, S., Dell’Anno, M. et al., ‘Smart waste-derived materials for feed application: chestnut shells and vine pruning biochar’, Biochar 8, 39 (2026). DOI: 10.1007/s42773-025-00557-w

Article Source:
Press Release/Material by Biochar Editorial Office | Shenyang Agricultural University (SYAU)
Featured image: Chestnuts shells (left), pelletized chestnut shells (right). (Cropped image from Fig. 1 of the study) Credit: Guagliano (2026) | DOI: 10.1007/s42773-025-00557-w | Biochar | CC BY

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